Construction Illustrative engagement

A general contractor gives every job site the same segmented network, with cellular failover, cameras on their own VLAN and managed tablets

A general contractor of about 140 staff in the Mountain West, running 12 to 16 active job sites at a time.

Scale
About 140 staff, 14 active sites, 1 standard site kit, 4 segments per site, 2 uplinks per site, 85 managed tablets
Engagement
Eight weeks to design and pilot the site kit, then about a week per site to roll it out

The challenge

Each trailer had been set up by whoever arrived first: a consumer router, one Wi-Fi password written on the whiteboard, security cameras on the same network as the superintendent's laptop and a hotspot as the only backup. Subcontractors, inspectors and delivery drivers all joined the same Wi-Fi. When a fiber line was cut, the site lost its drawing viewer and daily reports until someone drove out with a phone. Nobody at the office could see what was connected to any site.

A construction site is a small office that is rebuilt every few months. The trailer arrives, a crew pulls power and a line, and within a day the superintendent needs drawings, daily reports, safety forms and a camera feed. The people who set it up are not network engineers, so each site becomes whatever the first person to arrive could get working. Over a year a general contractor ends up with a dozen different small networks that the office cannot see, none of which has ever been reviewed, all of which carry the company's drawings and sign-ins.

We built one standard site kit instead. A small firewall and router, a managed switch and access points are installed the same way at every trailer. Each site has four segments: managed company devices, a crew and guest network with client isolation and a rate limit, cameras and sensors on their own VLAN, and a management segment for the network gear. Only the managed segment can reach the office. A visiting inspector or a subcontractor's laptop gets internet access and nothing else, and a compromised camera can reach its recorder and nowhere else.

Each site has two uplinks, the primary wired or fixed-wireless service and a cellular modem on 5G or LTE. The router checks that the internet and the office tunnel are really reachable, rather than trusting the link light, and fails over after missed probes. The tunnel to the office starts from the site outward, so it works behind the carrier's address translation and no inbound port is open. Cameras had their default passwords replaced, UPnP and port forwards removed and a rule that lets them reach only their recorder.

Tablets are enrolled in mobile device management. They require a passcode and disk encryption, join the managed Wi-Fi with a certificate instead of a shared password, receive operating system updates on a schedule and can be locked or wiped remotely. A weekly review shows which uplink each site is using and which new devices have appeared on each segment. A new site is a box shipped with a checklist, which is the point: the same design, the same review and the same recovery, wherever the trailer is.

In this illustrative case the figures are modeled. Cellular coverage varies by site, and segmentation limits what a bad device can reach without removing it. This engagement is illustrative and describes the kind of work our team does; details are composite.

What our team delivered

  • One standard site kit: a small firewall and router, a managed switch and access points, installed the same way at every trailer, so a new site is a shipping box with a checklist instead of a custom job
  • Four segments on every site: managed company devices, a crew and guest network with client isolation and a rate limit, cameras and sensors on their own VLAN, and a management segment for the network gear itself. Only the managed segment can reach the office
  • Two uplinks per site: the primary wired or fixed-wireless service and a cellular modem with a 5G or LTE plan. The router probes the internet and the office tunnel rather than trusting link state, and it fails over on missed probes
  • An encrypted tunnel from every site to the office, started from the site outward, so it works behind the carrier's address translation and nothing at the site needs an open inbound port
  • Cameras with default passwords replaced, firmware versions recorded, no port forwards or UPnP, and a policy that lets them talk only to the recorder or its cloud service and nothing else
  • Tablets enrolled in mobile device management: passcode and disk encryption required, certificate-based sign-in to the managed Wi-Fi, an approved app list, operating system updates on a schedule, and remote lock and wipe for a lost device
  • A site dashboard that shows which uplink is active, which devices are connected on each segment and when a new device appears, reviewed weekly and when a site goes quiet

Result

In month three a backhoe cut the fiber at one site. The router moved to cellular after about 40 seconds of missed probes, the superintendent's tablets kept their drawing viewer and daily reports, and the site ran 9 hours on the cellular link before the carrier repaired the line. A tablet left on a scaffold was locked within 20 minutes of the report and wiped the next morning. Over the first six months the weekly review flagged 11 unknown devices on guest networks, and none could reach a camera or the office. That is one illustrative outcome, not a promise: cellular coverage varies by site, and segmentation limits what a bad device can reach, it does not remove it. This is an illustrative engagement that describes the kind of work our team does; details are composite.

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