A weaving factory got its own software and live data from every machine
A textile weaving company, a leader in its segment, running five separate, outdated software products (ERP, machine management and more) with no live monitoring of its machines.
- Scale
- 5 legacy products replaced by 1 custom platform, every machine, real-time sensors
- Engagement
- First prototype in 2 weeks, full solution delivered in 3 months
The challenge
The company ran five separate, outdated products for ERP, machine management and the rest of the business, and did not know it could have software of its own. It learned about machine problems only when production stopped.
The factory ran five separate, outdated products for ERP, machine management and the rest of the business, and only learned about machine problems when production stopped. A working prototype took two weeks, which showed management that software built for the factory was within reach, and the full solution was delivered in three months.
Raspberry Pi computers on the weaving machines read temperature, humidity and vibration sensors in real time, housed in custom industrial enclosures with custom electronics installed on each machine. The readings feed live dashboards and alerts, and the five legacy products became one platform the company owns. The result was millions of dollars saved in software and production costs within a single year.
What our team delivered
- Replaced all five legacy products (ERP, machine management and the rest) with one custom platform the company owns
- Integrated the weaving machines with Raspberry Pi computers for real-time monitoring of every sensor
- Temperature, humidity and vibration sensing on the machines, feeding live dashboards and alerts
- Custom industrial-grade enclosures for the hardware, and custom electronic installation on each machine
- Factory automation built on that live data, with the software updated as new needs arose
- A working prototype in two weeks; the complete solution designed, built and delivered in three months
Result
Millions of dollars saved in software and production costs within a single year, and custom software the company owns outright.
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